Hill Plastics delivers precision thermoforming and vacuum forming solutions for OEM manufacturers, aerospace, telecommunications, and industrial applications across Florida. With 45+ years of expertise, eight thermoforming machines up to 5'x9', and a state-of-the-art rotary forming system 2.5x faster than standard equipment, we transform your designs into high-quality custom parts—from rapid prototyping with low-cost tooling to cost-effective high-volume production.
From design consultation to finished production parts, we deliver comprehensive thermoforming and fabrication solutions tailored to your specifications.
Custom heavy and light gauge thermoforming with eight machines (2'x3' to 5'x9') plus advanced 4'x7' rotary equipment. Supporting ABS, PETG, HDPE, Kydex, and specialty materials for enclosures, radomes, displays, and OEM parts with quick turnaround from prototype to production.
Precision CNC routing and cutting with two 5'x10' trimming centers. Automated primary and secondary operations deliver parts finished to exact drawing specifications with contour cutting, drilling, edge finishing, and assembly-ready preparation for repeatable production quality.
Expert fabrication services including heat bending, bonding, riveting, fastener installation, and threaded inserts. Producing custom POP displays, industrial components, machine guards, and enclosures with SolidWorks CAD design and advanced CNC capabilities.
Custom mold design and fabrication using CNC-milled wood, polyurethane, and aluminum tooling. Low-cost prototype tooling accelerates design validation, while precision aluminum production molds ensure consistent part quality and dimensional accuracy for volume manufacturing.
Scalable production from short runs to thousands of parts using rotary thermoforming 2.5x faster than standard equipment. Quality-controlled processes ensure appearance and specification compliance with competitive pricing for aerospace, medical, and industrial OEM clients.
Engineering support for product design, material selection, and tooling optimization. Rapid prototyping from low-cost tooling enables design review and functional testing, with expert recommendations on materials, forming processes, and cost-effective manufacturing approaches.
Our sales and engineering team evaluates your project requirements, application environment, and performance criteria. We recommend optimal materials—from UV-resistant ASA to high-temperature ABS—and tooling approaches that balance cost, timeline, and production volume, ensuring the best solution for Florida's demanding industrial and coastal applications.
Delivering precision thermoformed solutions for aerospace, telecommunications, medical, and industrial OEM clients since 1977.
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
Four decades of thermoforming expertise delivering quality, precision, and cost-effective solutions.
Established in 1977, our team brings decades of thermoforming knowledge with staff tenure averaging 20+ years as industry professionals.
Over 20,000 sq ft facility with eight thermoforming machines and rotary equipment 2.5x faster than standard systems, supporting Florida's aerospace and telecommunications sectors with rapid turnaround.
Quick-turn prototyping using CNC-milled wood or polyurethane tooling enables fast design validation and iteration without expensive production mold investment.
From design assistance and material selection through tooling, forming, CNC trimming, and finishing—we deliver complete solutions from concept to fulfillment under one roof.
Expert guidance from design to production delivery.
Sales & Engineering Team
Brad Hill brings deep expertise in plastic thermoforming design and materials engineering to every customer project. As a key member of Hill Plastics' sales and engineering team, Brad specializes in helping clients navigate the complexities of material selection—evaluating cost, impact requirements, durability, tensile strength, chemical resistance, and environmental factors to identify the optimal PS or HIPS grade for each unique application. He works closely with customers from initial concept through prototype approval, offering guidance on tooling design, process optimization, and production planning. Brad's hands-on approach ensures that every thermoformed component is engineered for performance, manufacturability, and cost-effectiveness. His commitment to collaborative problem-solving and technical precision has made him a trusted advisor to OEM manufacturers, aerospace clients, and medical device companies nationwide. With a focus on delivering turnkey solutions that meet exact specifications, Brad exemplifies Hill Plastics' dedication to quality, innovation, and customer success.
Sales & Engineering Team
Cody Hill is a skilled plastics engineer and sales professional with a passion for transforming customer ideas into precision-manufactured reality. As part of Hill Plastics' dedicated sales and engineering team, Cody provides expert consultation on product design, material selection, and tooling strategy for custom thermoforming projects. He leverages advanced CAD tools like SolidWorks to collaborate with clients on design refinements, ensuring optimal part geometry, wall thickness distribution, and draft angles for successful vacuum forming. Cody's technical knowledge spans the full spectrum of PS and HIPS materials, enabling him to recommend the best plastic grade based on application-specific demands such as impact resistance, rigidity, clarity, and cost. From rapid prototyping using low-cost tooling to scaling up for high-volume production runs, Cody guides customers through every phase of the manufacturing process with transparency and attention to detail. His proactive communication style and commitment to delivering on-time, on-budget results have earned him the trust of clients across aerospace, telecommunications, industrial equipment, and medical device sectors.
Thermoforming is a manufacturing process where plastic sheets are heated to a specific forming temperature, then shaped over a custom mold using vacuum pressure to remove air between the material and mold surface. At Hill Plastics, we use eight thermoforming machines ranging from 2'x3' to 5'x9', including an advanced 4'x7' rotary system. The process begins with material selection, followed by heating, forming, cooling, and precision CNC trimming to exact specifications, delivering finished parts ready for assembly or installation.
Our sales and engineering team is ready to assist with design consultation, material selection, and custom solutions.
Continuously serving clients since 1977
Maintaining perfect client satisfaction
Advanced rotary thermoforming capabilities
Contact our engineering team for design consultation, material recommendations, and project quotes. We'll guide you from concept to production with expert support every step of the way.
For immediate assistance, feel free to give us a direct call at +1 972-436-9717. You can also send us a quick email at sales@hillplastics.com.
For immediate assistance, feel free to give us a direct call at +1 972-436-9717. You can also send us a quick email at sales@hillplastics.com.