Thermoforming & Vacuum Forming
We heat and form plastic sheets over custom molds to create durable kiosk enclosure panels. Supporting materials like ABS, HDPE, and KYDEX, our eight thermoforming machines handle enclosures from small to large format.
Hill Plastics has been engineering durable, precision-built custom kiosk enclosures since 1977. From retail environments to industrial deployments, our thermoformed and fabricated plastic enclosures are designed to your exact specifications—delivering consistent quality, low-cost tooling, and fast turnaround times for OEMs and entrepreneurs across the United States.
From prototyping to high-volume production, we deliver precision plastic kiosk enclosures tailored to your exact specifications.
We heat and form plastic sheets over custom molds to create durable kiosk enclosure panels. Supporting materials like ABS, HDPE, and KYDEX, our eight thermoforming machines handle enclosures from small to large format.
Our fabrication department delivers precision-trimmed, assembly-ready kiosk enclosure components. Services include CNC machining, heat bending, bonding, fastener installation, and edge finishing to meet exact drawing specifications.
Using two 5'x10' CNC trimming centers, we perform primary and secondary trim operations on kiosk enclosure parts, ensuring dimensional accuracy, clean edges, and repeatable quality across every production run.
We design and manufacture custom molds from wood, polyurethane, or aluminum depending on production stage. Low-cost prototype tooling transitions seamlessly to precision aluminum production molds for kiosk enclosures.
We produce kiosk enclosure prototypes from low-cost wood or polyurethane tooling in just a few weeks. Prototypes are reviewed for fit and function before final approval, minimizing costly design revisions in production.
Our 4'x7' rotary thermoforming machine runs 2.5x faster than standard single-station equipment, enabling cost-effective, high-volume kiosk enclosure production with consistent quality control at every stage.
At Hill Plastics, we take your kiosk enclosure concept from initial design through finished production—right from our 20,000+ sq. ft. facility in Lewisville, Texas. Whether you're deploying retail self-service kiosks, industrial terminals, or point-of-purchase displays, our thermoformed and fabricated plastic enclosures are engineered for durability, aesthetics, and repeatable precision. With 45 years of manufacturing expertise and competitive pricing, we serve OEMs and businesses nationwide.
See how Hill Plastics has delivered precision kiosk enclosures and custom plastic solutions for OEMs and manufacturers nationwide.
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
Four decades of precision manufacturing, competitive pricing, and end-to-end support make Hill Plastics the trusted choice for custom kiosk enclosures.
Founded in 1977, our team brings decades of thermoforming and fabrication knowledge to every kiosk enclosure project.
From material selection and prototype tooling to final production, we guide every project from concept to finished enclosure.
Our Lewisville, TX facility houses eight thermoforming machines and two CNC trimming centers, supporting U.S.-wide orders at any volume.
We use wood and polyurethane prototype tooling to minimize upfront costs, keeping your kiosk enclosure project on budget.
Expert engineers and sales professionals dedicated to your custom enclosure project.
Sales & Engineering Team
Brad Hill brings deep expertise in plastic thermoforming design and materials engineering to every customer project. As a key member of Hill Plastics' sales and engineering team, Brad specializes in helping clients navigate the complexities of material selection—evaluating cost, impact requirements, durability, tensile strength, chemical resistance, and environmental factors to identify the optimal PS or HIPS grade for each unique application. He works closely with customers from initial concept through prototype approval, offering guidance on tooling design, process optimization, and production planning. Brad's hands-on approach ensures that every thermoformed component is engineered for performance, manufacturability, and cost-effectiveness. His commitment to collaborative problem-solving and technical precision has made him a trusted advisor to OEM manufacturers, aerospace clients, and medical device companies nationwide. With a focus on delivering turnkey solutions that meet exact specifications, Brad exemplifies Hill Plastics' dedication to quality, innovation, and customer success.
Sales & Engineering Team
Cody Hill is a skilled plastics engineer and sales professional with a passion for transforming customer ideas into precision-manufactured reality. As part of Hill Plastics' dedicated sales and engineering team, Cody provides expert consultation on product design, material selection, and tooling strategy for custom thermoforming projects. He leverages advanced CAD tools like SolidWorks to collaborate with clients on design refinements, ensuring optimal part geometry, wall thickness distribution, and draft angles for successful vacuum forming. Cody's technical knowledge spans the full spectrum of PS and HIPS materials, enabling him to recommend the best plastic grade based on application-specific demands such as impact resistance, rigidity, clarity, and cost. From rapid prototyping using low-cost tooling to scaling up for high-volume production runs, Cody guides customers through every phase of the manufacturing process with transparency and attention to detail. His proactive communication style and commitment to delivering on-time, on-budget results have earned him the trust of clients across aerospace, telecommunications, industrial equipment, and medical device sectors.
The cost of a custom kiosk enclosure varies widely based on size, material, complexity, and production volume. At Hill Plastics, prototype tooling using low-cost wood or polyurethane keeps upfront investment manageable. Small-run fabricated enclosures differ significantly in price from high-volume thermoformed production parts. We recommend contacting our sales team with your specifications for an accurate, project-specific quote with competitive pricing.
Talk to our engineering team for expert guidance and a free project consultation.
Established manufacturer since 1977 with decades of proven expertise.
Engineering and CNC work powered by industry-standard SolidWorks CAD software.
Large-scale manufacturing facility equipped for high-volume enclosure production.
Share your project details and our engineering team will respond with material recommendations, tooling options, and competitive pricing tailored to your specifications.
For immediate assistance, feel free to give us a direct call at +1 972-436-9717. You can also send us a quick email at sales@hillplastics.com.
For immediate assistance, feel free to give us a direct call at +1 972-436-9717. You can also send us a quick email at sales@hillplastics.com.