From prototype to high-volume production, Hill Plastics delivers precision custom part fabrication built to exact specifications. Serving OEM manufacturers, aerospace, medical, telecom, and industrial clients across the country from our 20,000+ sq ft facility in Lewisville, TX, we combine 45+ years of expertise with advanced CNC and thermoforming technology to produce parts that perform.
From precision CNC trimming to full thermoforming and mold making, we handle every stage of custom plastic part production.
Our skilled fabrication department produces custom enclosures, industrial parts, POP displays, and OEM components using advanced CNC routers, punch presses, and SolidWorks-driven design—trimmed to exact drawing specifications in any quantity.
Using two 5'x10' CNC trimming centers, we deliver precision contour cutting, edge finishing, drilling, and fastener preparation for thermoformed and fabricated plastic parts with repeatable dimensional accuracy across short runs and high volumes.
With eight thermoforming machines ranging from 2'x3' to 5'x9', we custom form ABS, HDPE, PETG, and other materials into enclosures, trays, OEM parts, and radomes—delivering cost-effective solutions with short lead times.
We design and produce custom molds using aluminum, polyurethane, and wood tooling materials. From low-cost prototype patterns to production-grade aluminum molds, our tooling services ensure precision fit, function, and easy design adjustments.
Using low-cost wood or polyurethane tooling, we produce accurate prototypes for design review or functional evaluation. Master patterns are typically ready within weeks, allowing fast iteration before committing to full production tooling.
Our 4'x7' rotary thermoforming machine cycles 2.5x faster than standard equipment, enabling cost-effective high-volume production. Combined with our 20,000+ sq ft facility, we scale from short runs to thousands of parts with full quality control.
Our sales and engineering team—Brad Hill and Cody Hill—meet with you to understand your product requirements, application environment, and specifications. We evaluate material options, tolerances, and production quantities to define the right approach from the start.
See how we've helped OEM manufacturers, aerospace firms, and telecom companies bring precision parts to life.
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
"Great value, family business, personal attention. Over the years, Cody, Brad, and Aubrey have become valued associates in my small enterprise. Willing to tackle design challenges. Get-her-done communications. Outreach to additional sources of expertise. These folks understand the inventive process. Cody for example is a Kickstarter supporter and is familiar..."
"Hill Plastics did a great job creating a substitute back window for my RV. I have a portable mini-split air conditioner that I use in extremely hot weather to supplement my RV’s own cooling power. The mini-split has an inside unit that blows the cold air and an outside condenser..."
Four-plus decades of precision plastic fabrication expertise, backed by industry-leading equipment and a team committed to your success.
Since 1977, we've built an unmatched track record in custom plastic fabrication, earning trust from engineers and purchasing agents nationwide.
Eight thermoforming machines, two 5'x10' CNC trimming centers, and a rotary thermoformer 2.5x faster than standard machines enable scalable, cost-effective production.
From initial design and material selection through prototyping, tooling, and fulfillment, we manage every step—reducing your vendor complexity and time-to-market.
Low-cost wood and polyurethane prototype tooling, efficient production workflows, and 20,000+ sq ft of capacity keep costs down without compromising quality.
Experienced engineers ready to guide your project from concept to finished part.
Sales & Engineering Team
Brad Hill brings deep expertise in plastic thermoforming design and materials engineering to every customer project. As a key member of Hill Plastics' sales and engineering team, Brad specializes in helping clients navigate the complexities of material selection—evaluating cost, impact requirements, durability, tensile strength, chemical resistance, and environmental factors to identify the optimal PS or HIPS grade for each unique application. He works closely with customers from initial concept through prototype approval, offering guidance on tooling design, process optimization, and production planning. Brad's hands-on approach ensures that every thermoformed component is engineered for performance, manufacturability, and cost-effectiveness. His commitment to collaborative problem-solving and technical precision has made him a trusted advisor to OEM manufacturers, aerospace clients, and medical device companies nationwide. With a focus on delivering turnkey solutions that meet exact specifications, Brad exemplifies Hill Plastics' dedication to quality, innovation, and customer success.
Sales & Engineering Team
Cody Hill is a skilled plastics engineer and sales professional with a passion for transforming customer ideas into precision-manufactured reality. As part of Hill Plastics' dedicated sales and engineering team, Cody provides expert consultation on product design, material selection, and tooling strategy for custom thermoforming projects. He leverages advanced CAD tools like SolidWorks to collaborate with clients on design refinements, ensuring optimal part geometry, wall thickness distribution, and draft angles for successful vacuum forming. Cody's technical knowledge spans the full spectrum of PS and HIPS materials, enabling him to recommend the best plastic grade based on application-specific demands such as impact resistance, rigidity, clarity, and cost. From rapid prototyping using low-cost tooling to scaling up for high-volume production runs, Cody guides customers through every phase of the manufacturing process with transparency and attention to detail. His proactive communication style and commitment to delivering on-time, on-budget results have earned him the trust of clients across aerospace, telecommunications, industrial equipment, and medical device sectors.
Hill Plastics fabricates parts from a broad range of engineering-grade plastics including ABS, HDPE, PETG, High Temperature ABS, UV-Resistant ASA/ABS, Polystyrene, KYDEX, and decorative foil laminated materials. Material selection is guided by your application's requirements for impact resistance, chemical exposure, temperature range, durability, and cost—ensuring the right fit for every project.
Talk to our engineering team for expert guidance and a free project consultation.
Hill Plastics ships custom fabricated parts to OEM manufacturers and industrial clients across the United States.
Nationwide USA
Service Coverage
Lewisville, TX
Headquarters
Mon–Fri, 7AM–4:30PM
Availability
Contact our team in Lewisville, TX to discuss your requirements and get a quote.
Serving OEM and industrial clients since 1977
CNC and CAD design powered by SolidWorks software
Industry professionals with minimum 20 years tenure
Tell us about your part requirements—material, quantity, application, and specifications—and our engineering team will respond with guidance and a competitive quote. We typically respond within one business day.
For immediate assistance, feel free to give us a direct call at +1 972-436-9717. You can also send us a quick email at sales@hillplastics.com.
For immediate assistance, feel free to give us a direct call at +1 972-436-9717. You can also send us a quick email at sales@hillplastics.com.